TE Connectivity Electronic Warfare & C5ISR Interconnect Solutions

TE Connectivity’s Aerospace, Defense & Marine division delivers one of the industry’s most comprehensive interconnect portfolios for Electronic Warfare and C5ISR programs. Systems like Next Generation Jammer, Integrated Topside, CIRCM, and JCREW demand rugged, cutting-edge technology engineered for the ever-increasing complexity of the electromagnetic battlespace. Spanning copper, fiber optic, and wireless technologies, TE’s EW portfolio addresses three core engineering imperatives: reducing Size, Weight, and Power (SWaP) through composite enclosures, lightweight harnessing, and modular packaging while offering electromechanical and wire/cable accessories to complete mission-critical electronic warfare systems.

Featured Products

The TE Connectivity DEUTSCH D38999 is TE’s primary EW I/O connector, qualified to MIL-DTL-38999 Series III for airborne, shipboard, and ground vehicle platforms. An anti-vibration over-travel coupling with anti-fire locking mechanism provides positive retention under sustained shock and vibration. Shell sizes, materials, insert arrangements, EMI filtering, and sealing variants give design engineers full configuration flexibility.

Key Specs & Features

  • MIL-DTL-38999 Series III qualified
  • Anti-vibration over-travel coupling
  • Shell materials: aluminum, stainless, composite

Applications

  • Airborne EW pods and jamming platforms
  • Shipboard Integrated Topside interfaces
  • Ground vehicle JCREW system

MULTIGIG RT connectors deliver 25+ Gb/s data throughput in OpenVPX backplane configurations, supporting the high-bandwidth digital signal processing demands of airborne and ground-based electronic warfare systems. A ruggedized multipoint contact system and modular design with backward interoperability make MULTIGIG RT the connector of choice for open-architecture EW card cage builds where data throughput, vibration performance, and upgrade flexibility are primary requirements.

Key Specs & Features

  • Data transfer rates to 25+ Gb/s
  • Ruggedized multipoint contact system
  • Meets VITA vibration standards
  • Modular design with backward interoperability
  • Supports open-architecture VPX system design

Applications

  • OpenVPX / VITA 65 EW signal processing card cages
  • Airborne EW and ISR VPX chassis backplanes
  • High-speed digital EW processing boards (NGJ, CIRCM)
  • Radar and SIGINT processor backplane interconnect

Raychem heat shrinkable tubing and boots from TE Connectivity is a critical harness protection material across airborne EW pods, shipboard C5ISR systems, and ground vehicle JCREW installations. TE’s Raychem line covers the full range of military harnessing requirements: dual-wall constructions with adhesive liners for sealed, moisture-resistant protection at connector backshells and splice points; single-wall fluoropolymer tubing for tight-routing, high-temperature environments; and mastic-lined variants for applications where waterproof sealing under pressure is required. All series are qualified to MIL-DTL-23053, providing the spec traceability demanded by DoD programs. ICC stocks multiple Raychem heat shrink series across a broad range of diameters and colors.

Key Specs & Features

  • MIL-DTL-23053 qualified series available
  • Dual-wall (with adhesive liner) and single-wall constructions
  • Wide size range, shrink ratios, and environmental resistance
  • PVDF and polyolefin material options
  • Temperature ratings from −65°C to +200°C depending on series

Applications

  • Airborne EW pod harness protection and backshell sealing
  • Shipboard Integrated Topside wire bundle protection
  • Ground vehicle JCREW and shelter EW harness builds
  • VPX chassis internal wiring and splice protection

Shop Raychem MIL-Spec Heat Shrink by Series:

  • TE Raychem Heat Shrink Boots — Adhesive-lined molded heat shrink boots for backshell sealing. Forms a watertight seal at the cable-to-connector transition. Specified for strain relief and EMI/RFI screen termination across mil-aero and shipboard harness builds.
  • TE Raychem DR-25 — Dual-wall, cross-linked PVDF with adhesive liner. Primary mil-aero heat shrink for backshell sealing, splice protection, and strain relief. Flame-retardant, MIL-DTL-23053/5 qualified.
  • TE Raychem SCL — Single-wall PVDF with thin-wall profile for weight-sensitive and tight-routing applications. MIL-DTL-23053/5 qualified. Chemical and fluid resistant.
  • TE Raychem RNF-100 — General-purpose, flame-retardant polyolefin heat shrink. MIL-I-23053 qualified. Broadly specified for wire bundling, insulation, and identification across EW harness builds.
The TE Connectivity KILOVAC K40P is a vacuum dielectric SPST latching relay designed for make and break load switching at voltages up to 5.0 kV peak (DC or 60 Hz). Qualified to MIL-R-83725, the K40P delivers a 1 millisecond operate time and 10 million cycle mechanical life in a 28.35 g package rated for -55°C to +125°C, 50 g shock, and 30 g vibration. The K40P364 variant adds double-sided bus bar terminals for dense power distribution layouts.
Key Specs & Features
  • MIL-R-83725 qualified; vacuum dielectric; 5.0 kV rated (DC/60 Hz)
  • 35 A continuous carry current; 0.02 Ω contact resistance; 1.2 pF contact capacitance
  • 1 ms operate time; 10 million cycle mechanical life; 28.35 g
Applications
  • High power antenna couplers and airborne RF switching systems
  • EW and C5ISR front-end high voltage power switching
  • Shipboard and ground vehicle power management circuits
Product Resources:

Electronic Warfare & C5ISR Resources

TE Electronic Warfare Interconnection Solutions Guide